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High Speed Linear Vail Washing Machine

The MEDIPACK Linear Vail Washing Machine is compact & versatile designed, which facilitates inline washing operation. The machine is built on rigid structure and enclosed with elegant matt finished SS body cover. Adequate design of washing sequence allows perfect Vail cleaning supported by three inbuilt water tanks and pumping system. This machine offers easy manual loading of Vail & Mechanically operated auto unloading system after washing.

Operation

Vials are easily loaded on the conveyor in feed end of the machine. This conveyor brings the Vials to the washing area in indexing motion. In this washing area, 2 outer, 10 inner water jet washes are performed in a sequence to ensure proper cleaning of Vials. During the washing cycle, to avoid the chances of Vail of being lifted due to water /air pressure, the supporting angles are provided on top of washing zone. These supporting angles don’t allow the Vials to get displaced during washing cycle. The Air jet cleaning can be provided as optional supply.

The cleaned Vials are brought to the discharge end. Here, Vials are picked up by mechanically operated Robotic Arms and placed on tray adjoined to turn table automatically. The Vials placed on tray, are pushed to Turn Table inlet through pneumatically operated Pusher plate continually. By this way, the washed Vials get collected in Turn Table and move for further operation.

All the mechanical drives are separated and isolated from the washing zone.

Salient Features

  • 1
    High-pressure spray nozzles ensure Perfect wash of Vials.
  • 2
    Air Filter- 2 Micron Filter.
  • 3
    Raw water 10 Micron Filter. (Water drain)
  • 4
    DM Water- 5 Micron Filter. (Water Recycle in Main Tank)
  • 5
    WFI Water – 5 Micron Filter. (Water Recycle in Main Tank)
  • 6
    Interchangeable wash sequences.
  • 7
    Totally fabricated from SS Material Including the basic frame.
  • 8
    All parts coming in contact with Washing zones / jet are made From SS 316 materials.
  • 9
    Water re-cycling arrangement is Possible as per customer’s need.
EXTRA INFORMATION

Technical Specification

ModelMPLBW-80
Output / Hour*3600-4800 Vials
Total No. of CUP280
Electrical Specification 
Main Motor1.5 HP /440V/50 HZ
Mesh Conveyor Motor0.5 HP /440V/50 HZ
Tank Capacity -3 No.75 Ltrs. S.S. 316
Wash Cycle2 Outer + 5 Inner
+ 5 Air (Optional)
Cycle Timing3.5 Second for each wash + 1.5 second for traveling.
Water / Air Consumptions400 Ltrs. / Hr / Cycle / Pressure 2.5 Kg @ 20 CFM
Tank-1Raw water
Tank-2DM water
Tank-3WFI water
Electrical supply3 Phase + Neutral + Earthling
Air Consumption6 -7 Kg. Pressure
Electrical load1.5 KW